Diagnostic Reagent Filling Line with Servo Technology Torque Control for 10ml~500ml Filling Volume and 0.4~0.8Mpa Compressed Air

Product Description:

The Diagnostic Reagent Filling Line is an advanced and highly efficient biochemistry reagent filling machine designed to meet the rigorous demands of modern diagnostic reagent production. Engineered with precision and reliability in mind, this reagent filler incorporates state-of-the-art technology to ensure accurate, consistent, and contamination-free filling of diagnostic reagents, making it an indispensable asset in pharmaceutical and biochemical manufacturing environments.

At the heart of this reagent filler are two sets of peristaltic pumps, each equipped with a longer pump head, stepper motor, and the innovative PERWIN control system. This combination offers exceptional control and precision during the filling process. The peristaltic pumps utilize a circular follow-up reciprocating filling technology, which ensures smooth and accurate dispensing of reagents. This technology minimizes any risk of spillage or wastage, allowing for highly efficient material use and maintaining the integrity of sensitive biochemical reagents.

The filling parameters of this biochemistry reagent filling machine are user-friendly and highly customizable through the host touch screen. Operators can easily set and save different filling volumes, enabling quick adjustments for various product specifications. This feature significantly enhances operational efficiency by allowing users to select the desired filling volume directly via relevant buttons on the interface, reducing downtime and improving throughput.

Powering this sophisticated reagent filler is a 380V, 50Hz power supply, ensuring stable and reliable operation in industrial settings. The machine’s robust electrical design supports continuous production cycles and minimizes the risk of power-related interruptions, which is critical in maintaining consistent product quality and meeting production deadlines.

Bottle handling is streamlined with the inclusion of an 800mm diameter turntable for bottle loading. This design facilitates smooth and rapid loading of containers, optimizing the workflow and reducing manual labor requirements. The turntable’s large diameter accommodates a high volume of bottles, thus supporting large-scale production demands without compromising efficiency or accuracy.

The capping mechanism of the Diagnostic Reagent Filling Line is driven by a high-precision servo motor. This ensures that caps are applied securely and uniformly to each filled bottle, preventing leaks and contamination. The use of servo motor technology delivers precise torque control and positioning, which is essential for sensitive reagent products that require airtight sealing to maintain their stability and efficacy.

One of the standout features of this reagent filler is its comprehensive online detection system integrated into both the filling and capping processes. The system continuously monitors for abnormal filling conditions, such as obviously less filling volume, missing caps, or crooked caps. Whenever any of these anomalies are detected, the machine automatically triggers an alarm and rejects the defective product, ensuring that only properly filled and sealed bottles proceed to the next stage of production.

Furthermore, the online detection system is designed to enhance operational safety and product quality by implementing a fail-safe mechanism: if three consecutive alarms occur, the entire machine shuts down automatically. This feature prevents the continuation of faulty production and allows operators to promptly address any issues, minimizing waste and maintaining the high standards required in diagnostic reagent manufacturing.

In summary, the Diagnostic Reagent Filling Line is a highly specialized reagent filler that combines advanced peristaltic pump technology, precise servo motor capping, and intelligent online detection to deliver unparalleled performance in biochemistry reagent filling. Its user-friendly control system, efficient bottle loading, and rigorous quality assurance mechanisms make it the ideal solution for manufacturers seeking to optimize their diagnostic reagent production processes with reliability and precision.

Features:

• Product Name: Diagnostic Reagent Filling Line
• Power Supply: 380V, 50Hz
• Total Power: About 5KW (subject to actual design)
• Overall Production Line Layout: Customized according to customer workshop size
• Filling Volume Range: 10ml to 500ml
• Compressed Air Requirement: 0.4 to 0.8 Mpa
• Includes reagent filling capping machine for efficient sealing
• Equipped with diagnostic reagent filling machine for precise dosing
• Suitable for biochemistry reagent filling machine applications

Applications:

The PERWIN Diagnostic Reagent Filling Line, model PW-JSGX220, is an advanced solution designed specifically for the pharmaceutical and biochemical industries. Originating from Qidong, Jiangsu, this high-performance line is equipped with CE, ISO, GMP, UL, TUV, and SGS certifications, ensuring compliance with international quality and safety standards. Its robust design and cutting-edge technology make it ideal for various application occasions and scenarios where precision and reliability are paramount.

This diagnostic reagent filling machine is extensively used in laboratories, pharmaceutical manufacturing plants, and biochemistry reagent production facilities. It is perfect for filling, capping, and labeling diagnostic reagents, biochemical reagents, and other liquid pharmaceuticals that require strict quality control. The machine’s ability to detect abnormalities such as obviously less filling, no cap, or crooked cap with automatic alarms and rejection significantly reduces errors and contamination risks, making it highly suitable for environments with stringent regulatory requirements.

The Biochemistry reagent filling capping labeling line is ideal for medium to large-scale production lines with a supply ability of 10 pieces per month. It supports a minimum order quantity of one, allowing for flexible procurement. The machine’s total power is about 5KW, subject to actual design, and it uses a servo motor for capping power to ensure precise and consistent sealing. The cap sorting method incorporates a vibration plate with a sound insulation cover, reducing noise and improving operational efficiency.

In addition to its precise filling and capping capabilities, the reagent filler features a 600mm turntable for buffering before labeling, ensuring smooth and continuous production flow. Its packaging in export standard wooden cases guarantees safe delivery within approximately 60 working days, with payment terms based on TT and negotiable pricing to accommodate various budget requirements.

Overall, the PERWIN PW-JSGX220 Diagnostic Reagent Filling Line is an essential piece of equipment for pharmaceutical companies, biochemical research labs, and diagnostic reagent manufacturers aiming to enhance productivity, maintain high-quality standards, and ensure safety during reagent filling, capping, and labeling processes.

Customization:

PERWIN offers customized Product Customization Services for the Diagnostic Reagent Filling Line, model number PW-JSGX220, originating from Qidong, Jiangsu. This advanced Biochemistry reagent filler is designed to meet diverse production needs with high precision and efficiency.

Certified by CE, ISO, GMP, UL, TUV, and SGS, the PW-JSGX220 ensures compliance with international standards and quality assurance. The minimum order quantity is 1 unit, with pricing negotiable to suit your budget and requirements. Packaging is done using export standard wooden cases to guarantee safe delivery.

The delivery time for this Biochemistry reagent filling capping labeling line is approximately 60 working days, with a supply ability of 10 pieces per month. Payment terms are based on TT, providing flexible transaction options for clients.

This reagent filling capping machine features 2 sets of peristaltic pumps equipped with LONGER pump heads, stepper motors, and the PERWIN control system. It employs circular follow-up reciprocating filling technology, easily operated and set via the host touch screen. Filling parameters for different volumes can be stored, allowing quick selection of relevant filling volume buttons for efficient operation.

The overall production line layout is customizable according to the customer's workshop size. Buffering before labeling is managed by a 600mm turntable, and bottle fixing during capping is facilitated by a pneumatic mechanism. The actual filling volume ranges from 10ml to 500ml, ensuring versatility for various diagnostic reagent applications.

Support and Services:

Our Diagnostic Reagent Filling Line is designed to provide accurate, efficient, and sterile filling solutions for various diagnostic reagents. We offer comprehensive technical support and services to ensure optimal performance and reliability of your filling line.

Technical support includes installation guidance, calibration assistance, routine maintenance, and troubleshooting. Our team of experts is available to help you maximize the uptime and efficiency of your equipment.

We also provide training services for your operators and maintenance personnel to ensure proper handling and operation of the filling line. Customized service plans and preventive maintenance schedules are available to suit your specific production needs.

Additionally, we offer spare parts supply and upgrade options to keep your equipment up-to-date with the latest technology and regulatory standards. Our commitment is to deliver high-quality support to maintain the accuracy and consistency of your diagnostic reagent filling processes.

FAQ:

Q1: What is the brand and model number of the Diagnostic Reagent Filling Line?

A1: The Diagnostic Reagent Filling Line is manufactured by PERWIN and the model number is PW-JSGX220.

Q2: Where is the Diagnostic Reagent Filling Line produced?

A2: This product is made in Qidong, Jiangsu, China.

Q3: What certifications does the Diagnostic Reagent Filling Line have?

A3: The filling line holds multiple certifications including CE, ISO, GMP, UL, TUV, and SGS.

Q4: What is the minimum order quantity and price for the Diagnostic Reagent Filling Line?

A4: The minimum order quantity is 1 unit, and the price is negotiable depending on order specifics.

Q5: What are the packaging details and delivery time for this product?

A5: The Diagnostic Reagent Filling Line is packaged in export standard wooden cases, with a delivery time of approximately 60 working days.

Q6: What are the payment terms and supply ability for the Diagnostic Reagent Filling Line?

A6: Payment is accepted via TT (Telegraphic Transfer), and the supply ability is 10 units per month.