Animal Sera Filling Machine with Siemens 1200 PLC Control for 500ml Precision Linear Positioning Filling

Product Description:

The Animal Sera Filling Machine is an advanced and highly efficient solution designed specifically for the aseptic filling of animal sera and plasma products. This state-of-the-art equipment is an essential component in the Animal Sera Aseptic Filling Device category, providing reliability, precision, and safety to meet the stringent requirements of pharmaceutical and biotechnology industries. Engineered with high-quality materials and cutting-edge technology, the machine ensures sterile handling and accurate filling of animal serum products, making it an indispensable asset in any Animal Plasma Aseptic Filling Line.

One of the standout features of this Animal Serum Filling Equipment is its buffer tank, which is constructed from 316L stainless steel. This high-grade material guarantees durability and resistance to corrosion, suitable for pharmaceutical-grade applications. The buffer tank has a capacity of 30 liters and is designed to meet high temperature sterilization requirements, ensuring that the entire filling process maintains aseptic conditions. Additionally, the buffer tank includes a convenient observation window that allows operators to monitor the liquid level and condition inside the tank at any time. For enhanced control, the tank is equipped with a sterile respirator rated at 0.22μm to prevent contamination while allowing airflow. Customers also have the option to integrate a weighing platform with a weighing sensor, which accurately controls the liquid level inside the buffer tank, facilitating precise filling operations.

The power specifications of the Animal Sera Filling Machine are tailored to meet industrial standards efficiently. The filling room operates on a 220V 60Hz power supply, consuming approximately 10KW of power. Meanwhile, the packaging room is powered by a 380V 60Hz three-phase five-wire system, utilizing around 15KW of power. This dual power setup ensures that both filling and packaging processes run smoothly and consistently, supporting high throughput and operational stability in the Animal Plasma Aseptic Filling Line.

For measuring and dispensing the animal serum or plasma, the machine employs three sets of peristaltic pumps. These pumps feature the LONGER dual-channel pump head combined with a stepper motor, providing precise control over the flow rate and volume of liquid dispensed into each bottle. This measuring method is highly reliable and minimizes the risk of contamination since the liquid only contacts the pump tubing, which can be easily replaced or sterilized. The use of peristaltic pumps also accommodates various viscosities, making the Animal Serum Filling Equipment versatile and suitable for different types of animal biological fluids.

The bottle feeding and separation system is another integral aspect of the machine’s design. Bottles are separated and fed into the filling line by a bottle feeding screw driven by a servo motor. This mechanism ensures smooth, accurate, and consistent bottle positioning for filling, reducing downtime and enhancing productivity. The servo motor control allows for precise adjustment of speed and positioning, accommodating different bottle sizes and shapes commonly used in the Animal Sera Aseptic Filling Device.

Automation and control are managed through advanced Programmable Logic Controllers (PLCs). The filling machine utilizes the Siemens 1500 series PLC, known for its robust performance and flexible programming capabilities. Other associated machines in the line operate with Siemens 1200 PLCs, ensuring seamless integration and coordinated control across the entire Animal Plasma Aseptic Filling Line. This level of automation streamlines operations, reduces human error, and allows for easy monitoring and troubleshooting through user-friendly interfaces.

In summary, the Animal Sera Filling Machine is a comprehensive and sophisticated piece of equipment that embodies cutting-edge technology, stringent aseptic standards, and operational efficiency. Its robust stainless steel buffer tank, precise peristaltic pump measuring system, advanced bottle feeding screw mechanism, and reliable Siemens PLC control make it an ideal choice for the filling of animal sera and plasma products. Whether integrated into an Animal Sera Aseptic Filling Device or a complete Animal Plasma Aseptic Filling Line, this machine guarantees high-quality, contamination-free filling, ensuring the safety and integrity of valuable biological products.

Features:

• Product Name: Animal Sera Filling Machine
• Measuring Method: 3 Sets Of Peristaltic Pumps, LONGER Dual-channel Pump Head + Stepper Motor
• Product Specifications: 500ml And 1000ml Square Nalgene Aseptic Bottles With The Same Cap
• Filling Method: Linear Positioning Filling
• Drip-proof Design: A Special Liquid Receiving Tank Is Designed To Prevent Liquid Drops From Dripping After Filling With The Filling Needle
• Production Line Composition: Bottle Loading Power Platform + Inner Package Unpacking Platform → Purification Buffer Zone (Liquid Supply Area) → Decapping → Empty Bottle Weighing + Filling + Weighing After Filling → Capping → Entering The Inspection And Rejection Area (Unqualified Weighing, No Cap, Crooked Cap, Not Tightened Inspection, Unqualified Products Enter The Dedicated Channel, And Unqualified Products Can Be Specially Processed Under The Laminar Flow Hood In This Area) → Automatic Film Sleeve + Heat Shrink Machine → Double Side Labeling Machine → Collection Platform
• Keywords: Animal Sera Aseptic Filling Device, Animal Blood Filler, Animal Blood Filler

Technical Parameters:

Applications:

The PERWIN Animal Sera Aseptic Filling Device, model PW-ZWGX330, is expertly designed for specialized filling needs in the veterinary and biomedical industries. Originating from Shanghai and certified under CE, ISO, GMP, UL, TUV, and SGS standards, this machine guarantees high-quality and reliable performance in aseptic filling processes. The device is ideal for use in environments where strict hygiene and precision are paramount, such as pharmaceutical manufacturing plants, veterinary serum production facilities, and research laboratories focusing on animal health.

This Animal Sera filling line excels in scenarios requiring sterile handling and accurate dosing of animal sera, including fetal bovine serum (FBS) and other sensitive biological fluids. The machine’s comprehensive production line composition ensures a seamless workflow from bottle loading to final packaging. It includes a bottle loading power platform, purification buffer zone, decapping station, precise weighing and filling modules, servo motor-controlled capping, and advanced inspection and rejection systems to maintain product integrity. These features make it an indispensable asset in aseptic environments where contamination control is critical.

Thanks to its servo motor-driven bottle feeding screw, the machine efficiently separates bottles to reduce jams and increase throughput, supporting a supply ability of up to 10 pieces per month. The capping torque is intelligently controlled via a servo motor, preset on the touch screen (HMI), ensuring caps are tightened to exact specifications without over-torquing or under-tightening, which is crucial for maintaining the sterility and safety of animal sera products.

The Animal Sera Aseptic Filling Device is suitable for large-scale production as well as small batch manufacturing, with a minimum order quantity of just one unit and negotiable pricing. Its packaging in export standard wooden cases ensures safe delivery within approximately 90 working days. Payment terms via TT provide convenience and flexibility for international clients.

Typical applications include the aseptic filling of FBS in pharmaceutical and biotech companies, production of veterinary sera for diagnostic and therapeutic use, and filling of other biologically derived fluids requiring sterile environments. This FBS filling machine is designed to integrate into cleanroom environments, supported by its purification buffer zone and laminar flow hood inspection area, ensuring uncompromised aseptic conditions throughout the production line.

Overall, the PERWIN PW-ZWGX330 Animal Sera filling line is an advanced, reliable solution tailored for aseptic filling of animal sera and related biological fluids, supporting stringent industry standards while optimizing production efficiency and product quality.

Customization:

Introducing the PERWIN Animal Sera Filling Machine, model PW-ZWGX330, designed and manufactured in Shanghai. This advanced Animal Sera filling line offers precise and efficient filling solutions for animal blood and sera products, making it an ideal Animal Blood Filler for your production needs.

Certified by CE, ISO, GMP, UL, TUV, and SGS, the PW-ZWGX330 guarantees high quality and reliable performance. With a minimum order quantity of just 1 unit and negotiable pricing, this Animal sera filling machine is accessible for various scales of operations.

The machine features a filling accuracy of Online Weighing (weighing Machine) ±0.3%~0.7% based on actual tests, ensuring consistent and accurate filling. It employs a Linear Positioning Filling method for smooth and precise operation.

Bottle feeding and separation are efficiently managed by a bottle feeding screw driven by a servo motor, ensuring smooth bottle handling throughout the process. The label sleeve machine and heat shrink machine are outsourced and configured with standard supplier components, including Schneider and Taiqi parts, ensuring quality and reliability.

The machine is equipped with a Siemens VFD for optimal motor control and energy efficiency. Packaging is done using export standard wooden cases to ensure safe delivery.

With a supply ability of 10 pieces per month and a delivery time of 90 working days, PERWIN is committed to meeting your production schedules. Payment terms are via TT, providing flexible transaction options.

Choose the PERWIN PW-ZWGX330 Animal Sera filling machine for a reliable, accurate, and efficient Animal Sera filling line tailored to your production requirements.

Support and Services:

Our Animal Sera Filling Machine is designed to provide accurate and efficient filling solutions for veterinary and pharmaceutical applications. To ensure optimal performance, it is important to follow the recommended maintenance and operational guidelines.

Technical support is available to assist with installation, calibration, troubleshooting, and routine maintenance. Our team of experts can help you optimize machine settings to meet your specific production requirements and ensure compliance with industry standards.

We offer comprehensive services including on-site training, preventive maintenance programs, and prompt repair services to minimize downtime. Spare parts and upgrade options are also available to enhance machine functionality and extend its lifespan.

For detailed user manuals, software updates, and frequently asked questions, please refer to the documentation provided with the machine or visit our online support portal. Proper handling and regular cleaning of the filling machine will help maintain accuracy and hygiene in the filling process.

Our commitment is to provide reliable and efficient technical support and services to help you achieve consistent and high-quality filling results with the Animal Sera Filling Machine.